Im well aware of the shortcomings of solidworks. Please dont comment 'It cant be done' because just dont reply if its not possible. Id also like to have the default radius as 0.05 Every time. We use a K-factor of 0 and would like it so that whenever we create a part the k-factor is 0.Select the Sheet-Metal feature from the feature manager. Open the captured sheet metal part in SOLIDWORKS. When sheet metal parts are unfolded using the K Factor to calculate the developed length, this can be captured and driven using the advanced feature parameters. The default value for Y factor is 0.50.K Factor. Y factor uses the formula Y factor K factor (/2). K factor uses the formula K factor /T.
Solidworks K Factor Table How To Properly SetupHow to Use SolidWorks Edge Flange | SolidWorks Sheet Metal Tutorial #2K-Factor. If possible could someone share a copy of their gauge. I am primarily processing stainless steel, 304 and 316, with a range of thickness from 1.5mm up to 6.0mm. I have tried it today and it doesn't seem to give exactly the result I was expecting. Can someone explain how to properly setup and use a k-factor based bend table. Gauge table) with a bend radius 0.13 inch (override) with a K factor bend.K-Factor Bend Table. How to Use SolidWorks Miter Flange | SolidWorks Sheet Metal Tutorial #2Sheet metal is the metal formed into thin and flat pieces, which uses sheets of thickness less than 6 mm. The SOLIDWORKS application also comes with a K-Factor bend table When you select K-Factor as the bend allowance, you can specify a K-Factor bend table. Common sense pamphlet textI hope you are familiarized with different rolling methods which is studied in mechanical engineering classes. Sheet metal is formed by the application rolling, which comprise application of large compressive force on long metal work pieces, through certain no of rolls. The greatest feature of sheet metal is that it’s having ability to be formed and shaped by no of process.Each of the process done after the metal and it gives different shape or size at the end. You can cut or bend into various shapes using sheet metal. It can be used to for making bodies of car, airplane wings, electronics casing, home appliances casing, laptop, CPU case, mobile phones etc. Applications of Sheet MetalIt have wide applications in various sections of engineering. AreCommonly used to create sheetmetals. Aluminum, brass, copper, mild steel, tin, nickel etc. That means, higher the gauge, thinnerIs the sheetmetal. ![]() How to Use SolidWorks Base Flange | SolidWorks SheetMetal Tutorial #1Base Flange is first and basic step used to start sheet metal model. K-factor value will be obtained from sheetmetal supplier or handbooks.For example, for bronze and spring steel K value is “0.45”.Material Thickness:- It is thickness of sheet metal material used.Let us start SolidWorks Sheet Metal Tools application. In Bend deduction, you are deducting the bend section length from the flat sheet metal.Bend Angle:- The angle which represents bend section.It is single value which is used to represent bending or unbending process over bend angle, material thickness, bend radii etc. Bend DeductionIt is also same as bend allowance, but just reverse of bend allowance. You have certain bending allowance value on the desired place or create bending allowance table for more accuracy. So, you have to mention the allowance explicitly in SolidWorks. Step 2: Insert Base Flange Sheet Metal to Part FileGo to “ Insert” menu, select “ Sheet Metal” from drop down menu and select “ Base Flange” from side drop down menu.Insert -> Sheet Metal -> Base Flange Step 3: Create Sketch for Base FlangeIt will direct to Sketch section. Top plane) and apply “ Normal To” view. Then select any default plane (e.g. Step 1: Open SolidWorks New Part FileOpen SolidWorks and create new Part file. Once you set metal thickness and bend radius, it will become default value for additional sheet metal features added to same base flange. You can create single open, single closed or multiple closed profiles for creating a base flange. Single Open Sketch Profile – LineFollow the above steps up to 2 (sketch section of baseDraw the line sketch profile as shown in the above figure and apply all dimensions using the smart dimension tool. Once you enter these values, it will automatically set for other application of sheet metal features on this base flange part file.Apply these values and click Ok (green tick) on base flange property manager.Go to File and Save sheet metal flange for future application of other solidworks sheet metal feature tools. Here, you need to enter sheet metal parameters (thickness, bend allowance, k-factor etc). (This is just showing example, no need to enter dimensions).After creating sketch profile, click on “ Exit the Sketch”.It will direct to the Base Flange Property Manager. Single Closed Sketch Profile – RectangleHere, I am going to make rectangle sketch profile. ![]() There are five types of flange positions. Here, I selected “ Edge-1” and immediately preview available on that edge.In Edge flange property manager, you can set Flange length, flange position and flange angle. You can follow step 1 and step 2Then, you can go to Command manager or Insert Menu and select “ Edge Flange” from sheetmetal side drop down menu.Then, Select edge for creating edge flange on it. You can also add flange parameters such as flange length angle, bend position direction, custom bend allowance, relief type etc in Edge flange property manager.For showing SolidWorks Edge flange application, we are goingTo create new base flange sheet metal part. No need of any confusion about thickness of sheetmetal part, which is automatically selected from the base flange part. And also sketch plane is always perpendicular to the first edge, where you are going create Miter flange. Miter flange is slightly different from edge flange, because it needs a sketch profile of lines or arcs. How to Use SolidWorks Miter Flange | SolidWorks Sheet Metal Tutorial #2Sheet metal miter flange is also like edge flange helps to add one or more flanges on base flange sheet metal part. Here I am selected “ Bend outside” edge flange position.After entering all the details, click on green tick button. Applied smartdimension tool for entering dimension.Then, go to “ Insert menu” and from drop down menu select “ SheetMetal” and “ Miter flange” which is shown below.You can see yellow preview which shows the miter flange appearance on the selected edge “ Edge-1”.Then, select Edge-2 and Edge-3 in clockwise direction and also see the preview below.You can also adjust flange position from the Miter flange property manager. (Condition: sketch plane should be normal to first edge for creating sketch).Select the Line sketch tool and start line from the edge and create L-shaped line. For that I selected a face as sketch plane. You can also apply offset to the start and end from the property manager. It adjust miter flange distance between them. Here I selected “ Material outside”Also you can adjust Gap distance.
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